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7075 Aluminum vs. 5040 Aluminum

Both 7075 aluminum and 5040 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 7075 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 1.8 to 12
5.7 to 6.8
Fatigue Strength, MPa 110 to 190
100 to 130
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 340
140 to 150
Tensile Strength: Ultimate (UTS), MPa 240 to 590
240 to 260
Tensile Strength: Yield (Proof), MPa 120 to 510
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 200
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 480
600
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
41
Electrical Conductivity: Equal Weight (Specific), % IACS 98
130

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.8 to 44
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 1870
260 to 380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 22 to 54
24 to 26
Strength to Weight: Bending, points 28 to 52
31 to 32
Thermal Diffusivity, mm2/s 50
64
Thermal Shock Resistance, points 10 to 25
10 to 11

Alloy Composition

Aluminum (Al), % 86.9 to 91.4
95.2 to 98
Chromium (Cr), % 0.18 to 0.28
0.1 to 0.3
Copper (Cu), % 1.2 to 2.0
0 to 0.25
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 2.1 to 2.9
1.0 to 1.5
Manganese (Mn), % 0 to 0.3
0.9 to 1.4
Silicon (Si), % 0 to 0.4
0 to 0.3
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.1 to 6.1
0 to 0.25
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15