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7075 Aluminum vs. 5042 Aluminum

Both 7075 aluminum and 5042 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 7075 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.8 to 12
1.1 to 3.4
Fatigue Strength, MPa 110 to 190
97 to 120
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 340
200
Tensile Strength: Ultimate (UTS), MPa 240 to 590
340 to 360
Tensile Strength: Yield (Proof), MPa 120 to 510
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 200
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 480
570
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
33
Electrical Conductivity: Equal Weight (Specific), % IACS 98
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 3.0
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.8 to 44
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 1870
550 to 720
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
50
Strength to Weight: Axial, points 22 to 54
35 to 37
Strength to Weight: Bending, points 28 to 52
40 to 42
Thermal Diffusivity, mm2/s 50
53
Thermal Shock Resistance, points 10 to 25
15 to 16

Alloy Composition

Aluminum (Al), % 86.9 to 91.4
94.2 to 96.8
Chromium (Cr), % 0.18 to 0.28
0 to 0.1
Copper (Cu), % 1.2 to 2.0
0 to 0.15
Iron (Fe), % 0 to 0.5
0 to 0.35
Magnesium (Mg), % 2.1 to 2.9
3.0 to 4.0
Manganese (Mn), % 0 to 0.3
0.2 to 0.5
Silicon (Si), % 0 to 0.4
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 5.1 to 6.1
0 to 0.25
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15