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7075 Aluminum vs. AWS E2209

7075 aluminum belongs to the aluminum alloys classification, while AWS E2209 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7075 aluminum and the bottom bar is AWS E2209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.8 to 12
23
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 240 to 590
770

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 480
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 98
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
20
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.3
4.0
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1120
170

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 22 to 54
27
Strength to Weight: Bending, points 28 to 52
24
Thermal Diffusivity, mm2/s 50
4.3
Thermal Shock Resistance, points 10 to 25
20

Alloy Composition

Aluminum (Al), % 86.9 to 91.4
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0.18 to 0.28
21.5 to 23.5
Copper (Cu), % 1.2 to 2.0
0 to 0.75
Iron (Fe), % 0 to 0.5
58.4 to 66.9
Magnesium (Mg), % 2.1 to 2.9
0
Manganese (Mn), % 0 to 0.3
0.5 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
8.5 to 10.5
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.1 to 6.1
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0