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7075 Aluminum vs. S32654 Stainless Steel

7075 aluminum belongs to the aluminum alloys classification, while S32654 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7075 aluminum and the bottom bar is S32654 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 1.8 to 12
45
Fatigue Strength, MPa 110 to 190
450
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
82
Shear Strength, MPa 150 to 340
590
Tensile Strength: Ultimate (UTS), MPa 240 to 590
850
Tensile Strength: Yield (Proof), MPa 120 to 510
490

Thermal Properties

Latent Heat of Fusion, J/g 380
310
Maximum Temperature: Mechanical, °C 200
1100
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 480
1410
Specific Heat Capacity, J/kg-K 870
460
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 23
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 98
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
34
Density, g/cm3 3.0
8.0
Embodied Carbon, kg CO2/kg material 8.3
6.4
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1120
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.8 to 44
330
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 1870
570
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 22 to 54
29
Strength to Weight: Bending, points 28 to 52
25
Thermal Diffusivity, mm2/s 50
2.9
Thermal Shock Resistance, points 10 to 25
19

Alloy Composition

Aluminum (Al), % 86.9 to 91.4
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0.18 to 0.28
24 to 25
Copper (Cu), % 1.2 to 2.0
0.3 to 0.6
Iron (Fe), % 0 to 0.5
38.3 to 45.3
Magnesium (Mg), % 2.1 to 2.9
0
Manganese (Mn), % 0 to 0.3
2.0 to 4.0
Molybdenum (Mo), % 0
7.0 to 8.0
Nickel (Ni), % 0
21 to 23
Nitrogen (N), % 0
0.45 to 0.55
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0 to 0.5
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.1 to 6.1
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0