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7075-T6 Aluminum vs. Grey Cast Iron

7075-T6 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7075-T6 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 70
180
Elongation at Break, % 7.9
9.6
Fatigue Strength, MPa 160
69 to 170
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 26
69
Shear Strength, MPa 330
180 to 610
Tensile Strength: Ultimate (UTS), MPa 560
160 to 450
Tensile Strength: Yield (Proof), MPa 480
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 480
1180
Specific Heat Capacity, J/kg-K 870
490
Thermal Conductivity, W/m-K 130
46
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 98
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 3.0
7.5
Embodied Carbon, kg CO2/kg material 8.3
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1120
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 1630
27 to 240
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 51
5.8 to 17
Strength to Weight: Bending, points 50
8.7 to 17
Thermal Diffusivity, mm2/s 50
13
Thermal Shock Resistance, points 24
6.0 to 17

Alloy Composition

Aluminum (Al), % 86.9 to 91.4
0
Carbon (C), % 0
3.1 to 3.4
Chromium (Cr), % 0.18 to 0.28
0
Copper (Cu), % 1.2 to 2.0
0
Iron (Fe), % 0 to 0.5
92.1 to 93.9
Magnesium (Mg), % 2.1 to 2.9
0
Manganese (Mn), % 0 to 0.3
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0 to 0.4
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 5.1 to 6.1
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0