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7076 Aluminum vs. SAE-AISI 1080 Steel

7076 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1080 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7076 aluminum and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 6.2
11
Fatigue Strength, MPa 170
300 to 360
Poisson's Ratio 0.32
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 310
460 to 520
Tensile Strength: Ultimate (UTS), MPa 530
770 to 870
Tensile Strength: Yield (Proof), MPa 460
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 460
1410
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 100
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1110
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 1510
610 to 920
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 45
24
Strength to Weight: Axial, points 49
27 to 31
Strength to Weight: Bending, points 48
24 to 26
Thermal Diffusivity, mm2/s 54
14
Thermal Shock Resistance, points 23
25 to 29

Alloy Composition

Aluminum (Al), % 86.9 to 91.2
0
Carbon (C), % 0
0.75 to 0.88
Copper (Cu), % 0.3 to 1.0
0
Iron (Fe), % 0 to 0.6
98.1 to 98.7
Magnesium (Mg), % 1.2 to 2.0
0
Manganese (Mn), % 0.3 to 0.8
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 7.0 to 8.0
0
Residuals, % 0 to 0.15
0