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7076 Aluminum vs. S44635 Stainless Steel

7076 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7076 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160
240
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 6.2
23
Fatigue Strength, MPa 170
390
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 27
81
Shear Strength, MPa 310
450
Tensile Strength: Ultimate (UTS), MPa 530
710
Tensile Strength: Yield (Proof), MPa 460
580

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 460
1420
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 100
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.0
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1110
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 31
150
Resilience: Unit (Modulus of Resilience), kJ/m3 1510
810
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 49
25
Strength to Weight: Bending, points 48
23
Thermal Diffusivity, mm2/s 54
4.4
Thermal Shock Resistance, points 23
23

Alloy Composition

Aluminum (Al), % 86.9 to 91.2
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 0.3 to 1.0
0
Iron (Fe), % 0 to 0.6
61.5 to 68.5
Magnesium (Mg), % 1.2 to 2.0
0
Manganese (Mn), % 0.3 to 0.8
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.2 to 0.8
Zinc (Zn), % 7.0 to 8.0
0
Residuals, % 0 to 0.15
0