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7204 Aluminum vs. 1235 Aluminum

Both 7204 aluminum and 1235 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 11 to 13
28 to 34
Fatigue Strength, MPa 110 to 130
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
52 to 56
Tensile Strength: Ultimate (UTS), MPa 220 to 380
80 to 84
Tensile Strength: Yield (Proof), MPa 120 to 310
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
640
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
60
Electrical Conductivity: Equal Weight (Specific), % IACS 120
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
3.8 to 24
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 21 to 36
8.2 to 8.6
Strength to Weight: Bending, points 28 to 40
15 to 16
Thermal Diffusivity, mm2/s 58
93
Thermal Shock Resistance, points 9.4 to 16
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
99.35 to 100
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 0.65
Magnesium (Mg), % 1.0 to 2.0
0 to 0.050
Manganese (Mn), % 0.2 to 0.7
0 to 0.050
Silicon (Si), % 0 to 0.3
0 to 0.65
Titanium (Ti), % 0 to 0.2
0 to 0.060
Vanadium (V), % 0 to 0.1
0 to 0.050
Zinc (Zn), % 4.0 to 5.0
0 to 0.1
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0