MakeItFrom.com
Menu (ESC)

7204 Aluminum vs. 2025 Aluminum

Both 7204 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 11 to 13
15
Fatigue Strength, MPa 110 to 130
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 130 to 220
240
Tensile Strength: Ultimate (UTS), MPa 220 to 380
400
Tensile Strength: Yield (Proof), MPa 120 to 310
260

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
520
Specific Heat Capacity, J/kg-K 880
870
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.9
3.0
Embodied Carbon, kg CO2/kg material 8.4
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
55
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
450
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
46
Strength to Weight: Axial, points 21 to 36
37
Strength to Weight: Bending, points 28 to 40
40
Thermal Diffusivity, mm2/s 58
58
Thermal Shock Resistance, points 9.4 to 16
18

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
90.9 to 95.2
Chromium (Cr), % 0 to 0.3
0 to 0.1
Copper (Cu), % 0 to 0.2
3.9 to 5.0
Iron (Fe), % 0 to 0.35
0 to 1.0
Magnesium (Mg), % 1.0 to 2.0
0 to 0.050
Manganese (Mn), % 0.2 to 0.7
0.4 to 1.2
Silicon (Si), % 0 to 0.3
0.5 to 1.2
Titanium (Ti), % 0 to 0.2
0 to 0.15
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.25
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15