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7204 Aluminum vs. 5021 Aluminum

Both 7204 aluminum and 5021 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 5021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11 to 13
1.1 to 3.4
Fatigue Strength, MPa 110 to 130
85 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
170
Tensile Strength: Ultimate (UTS), MPa 220 to 380
300 to 310
Tensile Strength: Yield (Proof), MPa 120 to 310
240 to 270

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
590
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
140
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
35
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
3.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
440 to 550
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 21 to 36
30 to 32
Strength to Weight: Bending, points 28 to 40
37
Thermal Diffusivity, mm2/s 58
57
Thermal Shock Resistance, points 9.4 to 16
13 to 14

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
95.2 to 97.7
Chromium (Cr), % 0 to 0.3
0 to 0.15
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 1.0 to 2.0
2.2 to 2.8
Manganese (Mn), % 0.2 to 0.7
0.1 to 0.5
Silicon (Si), % 0 to 0.3
0 to 0.4
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.15
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15