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7204 Aluminum vs. 5082 Aluminum

Both 7204 aluminum and 5082 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 5082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
67
Elongation at Break, % 11 to 13
1.1
Fatigue Strength, MPa 110 to 130
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 130 to 220
210 to 230
Tensile Strength: Ultimate (UTS), MPa 220 to 380
380 to 400
Tensile Strength: Yield (Proof), MPa 120 to 310
300 to 340

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
560
Specific Heat Capacity, J/kg-K 880
910
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
32
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
4.0 to 4.3
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
670 to 870
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
51
Strength to Weight: Axial, points 21 to 36
39 to 41
Strength to Weight: Bending, points 28 to 40
43 to 45
Thermal Diffusivity, mm2/s 58
54
Thermal Shock Resistance, points 9.4 to 16
17 to 18

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
93.5 to 96
Chromium (Cr), % 0 to 0.3
0 to 0.15
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 0.35
0 to 0.35
Magnesium (Mg), % 1.0 to 2.0
4.0 to 5.0
Manganese (Mn), % 0.2 to 0.7
0 to 0.15
Silicon (Si), % 0 to 0.3
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.25
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15