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7204 Aluminum vs. 5086 Aluminum

Both 7204 aluminum and 5086 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 5086 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11 to 13
1.7 to 20
Fatigue Strength, MPa 110 to 130
88 to 180
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
160 to 230
Tensile Strength: Ultimate (UTS), MPa 220 to 380
270 to 390
Tensile Strength: Yield (Proof), MPa 120 to 310
110 to 320

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
590
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
31
Electrical Conductivity: Equal Weight (Specific), % IACS 120
100

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
5.8 to 42
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
86 to 770
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 21 to 36
28 to 40
Strength to Weight: Bending, points 28 to 40
34 to 44
Thermal Diffusivity, mm2/s 58
52
Thermal Shock Resistance, points 9.4 to 16
12 to 17

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
93 to 96.3
Chromium (Cr), % 0 to 0.3
0.050 to 0.25
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.35
0 to 0.5
Magnesium (Mg), % 1.0 to 2.0
3.5 to 4.5
Manganese (Mn), % 0.2 to 0.7
0.2 to 0.7
Silicon (Si), % 0 to 0.3
0 to 0.4
Titanium (Ti), % 0 to 0.2
0 to 0.15
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.25
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15

Comparable Variants