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7204 Aluminum vs. 535.0 Aluminum

Both 7204 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
67
Elongation at Break, % 11 to 13
10
Fatigue Strength, MPa 110 to 130
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 130 to 220
190
Tensile Strength: Ultimate (UTS), MPa 220 to 380
270
Tensile Strength: Yield (Proof), MPa 120 to 310
140

Thermal Properties

Latent Heat of Fusion, J/g 380
390
Maximum Temperature: Mechanical, °C 210
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 520
570
Specific Heat Capacity, J/kg-K 880
910
Thermal Conductivity, W/m-K 150
100
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
23
Electrical Conductivity: Equal Weight (Specific), % IACS 120
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.6
Embodied Carbon, kg CO2/kg material 8.4
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
24
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
150
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
51
Strength to Weight: Axial, points 21 to 36
28
Strength to Weight: Bending, points 28 to 40
35
Thermal Diffusivity, mm2/s 58
42
Thermal Shock Resistance, points 9.4 to 16
12

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.050
Iron (Fe), % 0 to 0.35
0 to 0.15
Magnesium (Mg), % 1.0 to 2.0
6.2 to 7.5
Manganese (Mn), % 0.2 to 0.7
0.1 to 0.25
Silicon (Si), % 0 to 0.3
0 to 0.15
Titanium (Ti), % 0 to 0.2
0.1 to 0.25
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15