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7204 Aluminum vs. 5657 Aluminum

Both 7204 aluminum and 5657 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 5657 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11 to 13
6.6 to 15
Fatigue Strength, MPa 110 to 130
74 to 88
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
92 to 110
Tensile Strength: Ultimate (UTS), MPa 220 to 380
150 to 200
Tensile Strength: Yield (Proof), MPa 120 to 310
140 to 170

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 520
640
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
210
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
54
Electrical Conductivity: Equal Weight (Specific), % IACS 120
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
9.7 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
140 to 200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 21 to 36
15 to 20
Strength to Weight: Bending, points 28 to 40
23 to 28
Thermal Diffusivity, mm2/s 58
84
Thermal Shock Resistance, points 9.4 to 16
6.7 to 8.6

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
98.5 to 99.4
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.35
0 to 0.1
Magnesium (Mg), % 1.0 to 2.0
0.6 to 1.0
Manganese (Mn), % 0.2 to 0.7
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 0.080
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0 to 0.050
Zinc (Zn), % 4.0 to 5.0
0 to 0.050
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.050