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7204 Aluminum vs. 6063A Aluminum

Both 7204 aluminum and 6063A aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11 to 13
6.7 to 18
Fatigue Strength, MPa 110 to 130
53 to 80
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
78 to 150
Tensile Strength: Ultimate (UTS), MPa 220 to 380
130 to 260
Tensile Strength: Yield (Proof), MPa 120 to 310
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
620
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 150
200
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 120
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.9
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
22 to 280
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
50
Strength to Weight: Axial, points 21 to 36
13 to 26
Strength to Weight: Bending, points 28 to 40
21 to 33
Thermal Diffusivity, mm2/s 58
83
Thermal Shock Resistance, points 9.4 to 16
5.6 to 11

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
97.5 to 99
Chromium (Cr), % 0 to 0.3
0 to 0.050
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.35
0.15 to 0.35
Magnesium (Mg), % 1.0 to 2.0
0.6 to 0.9
Manganese (Mn), % 0.2 to 0.7
0 to 0.15
Silicon (Si), % 0 to 0.3
0.3 to 0.6
Titanium (Ti), % 0 to 0.2
0 to 0.1
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.15
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0
0 to 0.15

Comparable Variants