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7204 Aluminum vs. 6065 Aluminum

Both 7204 aluminum and 6065 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 11 to 13
4.5 to 11
Fatigue Strength, MPa 110 to 130
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 130 to 220
190 to 230
Tensile Strength: Ultimate (UTS), MPa 220 to 380
310 to 400
Tensile Strength: Yield (Proof), MPa 120 to 310
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 380
400
Maximum Temperature: Mechanical, °C 210
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 520
590
Specific Heat Capacity, J/kg-K 880
890
Thermal Conductivity, W/m-K 150
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
43
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.9
2.8
Embodied Carbon, kg CO2/kg material 8.4
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1140
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
540 to 1040
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
49
Strength to Weight: Axial, points 21 to 36
31 to 40
Strength to Weight: Bending, points 28 to 40
36 to 43
Thermal Diffusivity, mm2/s 58
67
Thermal Shock Resistance, points 9.4 to 16
14 to 18

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0 to 0.3
0 to 0.15
Copper (Cu), % 0 to 0.2
0.15 to 0.4
Iron (Fe), % 0 to 0.35
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 1.0 to 2.0
0.8 to 1.2
Manganese (Mn), % 0.2 to 0.7
0 to 0.15
Silicon (Si), % 0 to 0.3
0.4 to 0.8
Titanium (Ti), % 0 to 0.2
0 to 0.1
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.25
Zirconium (Zr), % 0 to 0.25
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants