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7204 Aluminum vs. AISI 409Cb Stainless Steel

7204 aluminum belongs to the aluminum alloys classification, while AISI 409Cb stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is AISI 409Cb stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11 to 13
24
Fatigue Strength, MPa 110 to 130
140
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 130 to 220
270
Tensile Strength: Ultimate (UTS), MPa 220 to 380
420
Tensile Strength: Yield (Proof), MPa 120 to 310
200

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 210
710
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1140
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
83
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
100
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 21 to 36
15
Strength to Weight: Bending, points 28 to 40
16
Thermal Diffusivity, mm2/s 58
6.7
Thermal Shock Resistance, points 9.4 to 16
15

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.3
10.5 to 11.7
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
84.9 to 89.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0