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7204 Aluminum vs. AS41A Magnesium

7204 aluminum belongs to the aluminum alloys classification, while AS41A magnesium belongs to the magnesium alloys.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is AS41A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
45
Elongation at Break, % 11 to 13
11
Fatigue Strength, MPa 110 to 130
100
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
17
Shear Strength, MPa 130 to 220
130
Tensile Strength: Ultimate (UTS), MPa 220 to 380
230
Tensile Strength: Yield (Proof), MPa 120 to 310
140

Thermal Properties

Latent Heat of Fusion, J/g 380
370
Maximum Temperature: Mechanical, °C 210
110
Melting Completion (Liquidus), °C 640
620
Melting Onset (Solidus), °C 520
570
Specific Heat Capacity, J/kg-K 880
1000
Thermal Conductivity, W/m-K 150
68
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
17
Electrical Conductivity: Equal Weight (Specific), % IACS 120
92

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.9
1.6
Embodied Carbon, kg CO2/kg material 8.4
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
21
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
220
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
72
Strength to Weight: Axial, points 21 to 36
38
Strength to Weight: Bending, points 28 to 40
50
Thermal Diffusivity, mm2/s 58
41
Thermal Shock Resistance, points 9.4 to 16
14

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
3.5 to 5.0
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.060
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 1.0 to 2.0
92.8 to 95.8
Manganese (Mn), % 0.2 to 0.7
0.2 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0.5 to 1.5
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0 to 0.12
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0