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7204 Aluminum vs. ASTM A387 Grade 2 Steel

7204 aluminum belongs to the aluminum alloys classification, while ASTM A387 grade 2 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is ASTM A387 grade 2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11 to 13
25
Fatigue Strength, MPa 110 to 130
190 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 220
300 to 350
Tensile Strength: Ultimate (UTS), MPa 220 to 380
470 to 550
Tensile Strength: Yield (Proof), MPa 120 to 310
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 210
420
Melting Completion (Liquidus), °C 640
1470
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
45
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 8.4
1.6
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1140
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
180 to 320
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 21 to 36
16 to 20
Strength to Weight: Bending, points 28 to 40
17 to 19
Thermal Diffusivity, mm2/s 58
12
Thermal Shock Resistance, points 9.4 to 16
14 to 16

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0.050 to 0.21
Chromium (Cr), % 0 to 0.3
0.5 to 0.8
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
97.1 to 98.3
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0.55 to 0.8
Molybdenum (Mo), % 0
0.45 to 0.6
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.3
0.15 to 0.4
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants