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7204 Aluminum vs. AWS E2594

7204 aluminum belongs to the aluminum alloys classification, while AWS E2594 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is AWS E2594.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 11 to 13
17
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Tensile Strength: Ultimate (UTS), MPa 220 to 380
850

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.4
4.3
Embodied Energy, MJ/kg 150
60
Embodied Water, L/kg 1140
190

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 21 to 36
30
Strength to Weight: Bending, points 28 to 40
25
Thermal Diffusivity, mm2/s 58
4.3
Thermal Shock Resistance, points 9.4 to 16
21

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0 to 0.3
24 to 27
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 0.35
53.8 to 63.8
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0.5 to 2.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0