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7204 Aluminum vs. AZ91B Magnesium

7204 aluminum belongs to the aluminum alloys classification, while AZ91B magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is AZ91B magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
46
Elongation at Break, % 11 to 13
5.0
Fatigue Strength, MPa 110 to 130
79
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 130 to 220
140
Tensile Strength: Ultimate (UTS), MPa 220 to 380
240
Tensile Strength: Yield (Proof), MPa 120 to 310
160

Thermal Properties

Latent Heat of Fusion, J/g 380
360
Maximum Temperature: Mechanical, °C 210
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 520
470
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 150
73
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.9
1.7
Embodied Carbon, kg CO2/kg material 8.4
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1140
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
11
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
280
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
69
Strength to Weight: Axial, points 21 to 36
38
Strength to Weight: Bending, points 28 to 40
49
Thermal Diffusivity, mm2/s 58
42
Thermal Shock Resistance, points 9.4 to 16
14

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
8.3 to 9.7
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.35
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 1.0 to 2.0
87.9 to 91.2
Manganese (Mn), % 0.2 to 0.7
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 0.5
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0.35 to 1.0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0