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7204 Aluminum vs. EN 1.4515 Stainless Steel

7204 aluminum belongs to the aluminum alloys classification, while EN 1.4515 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is EN 1.4515 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 11 to 13
25
Fatigue Strength, MPa 110 to 130
380
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 220 to 380
730
Tensile Strength: Yield (Proof), MPa 120 to 310
550

Thermal Properties

Latent Heat of Fusion, J/g 380
300
Maximum Temperature: Mechanical, °C 210
1100
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.4
3.8
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1140
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
170
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
730
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 21 to 36
26
Strength to Weight: Bending, points 28 to 40
23
Thermal Diffusivity, mm2/s 58
4.3
Thermal Shock Resistance, points 9.4 to 16
20

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.3
24.5 to 26.5
Copper (Cu), % 0 to 0.2
0.8 to 1.3
Iron (Fe), % 0 to 0.35
58.4 to 66.6
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
5.5 to 7.0
Nitrogen (N), % 0
0.12 to 0.25
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0