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7204 Aluminum vs. EN 1.8902 Steel

7204 aluminum belongs to the aluminum alloys classification, while EN 1.8902 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is EN 1.8902 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11 to 13
21
Fatigue Strength, MPa 110 to 130
290
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 220
380
Tensile Strength: Ultimate (UTS), MPa 220 to 380
600
Tensile Strength: Yield (Proof), MPa 120 to 310
420

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 210
410
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
44
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.8
Embodied Energy, MJ/kg 150
24
Embodied Water, L/kg 1140
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
110
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
470
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 21 to 36
21
Strength to Weight: Bending, points 28 to 40
20
Thermal Diffusivity, mm2/s 58
12
Thermal Shock Resistance, points 9.4 to 16
18

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0 to 0.015
Carbon (C), % 0
0 to 0.22
Chromium (Cr), % 0 to 0.3
0 to 0.35
Copper (Cu), % 0 to 0.2
0 to 0.6
Iron (Fe), % 0 to 0.35
95 to 99.05
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
1.0 to 1.8
Molybdenum (Mo), % 0
0 to 0.13
Nickel (Ni), % 0
0 to 0.85
Niobium (Nb), % 0
0 to 0.060
Nitrogen (N), % 0
0 to 0.027
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.3
0 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0 to 0.060
Vanadium (V), % 0 to 0.1
0 to 0.22
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0