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7204 Aluminum vs. SAE-AISI 1019 Steel

7204 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1019 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is SAE-AISI 1019 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11 to 13
17 to 29
Fatigue Strength, MPa 110 to 130
190 to 290
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 130 to 220
300 to 320
Tensile Strength: Ultimate (UTS), MPa 220 to 380
470 to 520
Tensile Strength: Yield (Proof), MPa 120 to 310
250 to 430

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Maximum Temperature: Mechanical, °C 210
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 150
52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1140
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
82 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
160 to 500
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
24
Strength to Weight: Axial, points 21 to 36
17 to 18
Strength to Weight: Bending, points 28 to 40
17 to 18
Thermal Diffusivity, mm2/s 58
14
Thermal Shock Resistance, points 9.4 to 16
15 to 16

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0.15 to 0.2
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
98.7 to 99.15
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0