7204 Aluminum vs. SAE-AISI 4140 Steel
7204 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4140 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is 7204 aluminum and the bottom bar is SAE-AISI 4140 steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 70 | |
| 190 |
| Elongation at Break, % | 11 to 13 | |
| 11 to 26 |
| Fatigue Strength, MPa | 110 to 130 | |
| 360 to 650 |
| Poisson's Ratio | 0.33 | |
| 0.29 |
| Shear Modulus, GPa | 26 | |
| 73 |
| Shear Strength, MPa | 130 to 220 | |
| 410 to 660 |
| Tensile Strength: Ultimate (UTS), MPa | 220 to 380 | |
| 690 to 1080 |
| Tensile Strength: Yield (Proof), MPa | 120 to 310 | |
| 590 to 990 |
Thermal Properties
| Latent Heat of Fusion, J/g | 380 | |
| 250 |
| Maximum Temperature: Mechanical, °C | 210 | |
| 420 |
| Melting Completion (Liquidus), °C | 640 | |
| 1460 |
| Melting Onset (Solidus), °C | 520 | |
| 1420 |
| Specific Heat Capacity, J/kg-K | 880 | |
| 470 |
| Thermal Conductivity, W/m-K | 150 | |
| 43 |
| Thermal Expansion, µm/m-K | 24 | |
| 13 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 39 | |
| 7.3 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 120 | |
| 8.4 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 9.5 | |
| 2.4 |
| Density, g/cm3 | 2.9 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 8.4 | |
| 1.5 |
| Embodied Energy, MJ/kg | 150 | |
| 20 |
| Embodied Water, L/kg | 1140 | |
| 51 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 25 to 40 | |
| 74 to 180 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 110 to 710 | |
| 920 to 2590 |
| Stiffness to Weight: Axial, points | 13 | |
| 13 |
| Stiffness to Weight: Bending, points | 47 | |
| 24 |
| Strength to Weight: Axial, points | 21 to 36 | |
| 25 to 38 |
| Strength to Weight: Bending, points | 28 to 40 | |
| 22 to 30 |
| Thermal Diffusivity, mm2/s | 58 | |
| 12 |
| Thermal Shock Resistance, points | 9.4 to 16 | |
| 20 to 32 |
Alloy Composition
| Aluminum (Al), % | 90.5 to 94.8 | |
| 0 |
| Carbon (C), % | 0 | |
| 0.38 to 0.43 |
| Chromium (Cr), % | 0 to 0.3 | |
| 0.8 to 1.1 |
| Copper (Cu), % | 0 to 0.2 | |
| 0 |
| Iron (Fe), % | 0 to 0.35 | |
| 96.8 to 97.8 |
| Magnesium (Mg), % | 1.0 to 2.0 | |
| 0 |
| Manganese (Mn), % | 0.2 to 0.7 | |
| 0.75 to 1.0 |
| Molybdenum (Mo), % | 0 | |
| 0.15 to 0.25 |
| Phosphorus (P), % | 0 | |
| 0 to 0.035 |
| Silicon (Si), % | 0 to 0.3 | |
| 0.15 to 0.35 |
| Sulfur (S), % | 0 | |
| 0 to 0.040 |
| Titanium (Ti), % | 0 to 0.2 | |
| 0 |
| Vanadium (V), % | 0 to 0.1 | |
| 0 |
| Zinc (Zn), % | 4.0 to 5.0 | |
| 0 |
| Zirconium (Zr), % | 0 to 0.25 | |
| 0 |
| Residuals, % | 0 to 0.15 | |
| 0 |