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7204 Aluminum vs. SAE-AISI T4 Steel

7204 aluminum belongs to the aluminum alloys classification, while SAE-AISI T4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is SAE-AISI T4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 220 to 380
800 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 380
250
Melting Completion (Liquidus), °C 640
1810
Melting Onset (Solidus), °C 520
1750
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 150
21
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.9
9.4
Embodied Carbon, kg CO2/kg material 8.4
8.5
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1140
120

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 47
21
Strength to Weight: Axial, points 21 to 36
24 to 64
Strength to Weight: Bending, points 28 to 40
20 to 39
Thermal Diffusivity, mm2/s 58
5.4
Thermal Shock Resistance, points 9.4 to 16
24 to 64

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0 to 0.3
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.35
66.3 to 72.3
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.3
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0 to 0.1
0.8 to 1.2
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants