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7204 Aluminum vs. C16200 Copper

7204 aluminum belongs to the aluminum alloys classification, while C16200 copper belongs to the copper alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is C16200 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
120
Elongation at Break, % 11 to 13
2.0 to 56
Fatigue Strength, MPa 110 to 130
100 to 210
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
43
Shear Strength, MPa 130 to 220
190 to 390
Tensile Strength: Ultimate (UTS), MPa 220 to 380
240 to 550
Tensile Strength: Yield (Proof), MPa 120 to 310
48 to 470

Thermal Properties

Latent Heat of Fusion, J/g 380
210
Maximum Temperature: Mechanical, °C 210
370
Melting Completion (Liquidus), °C 640
1080
Melting Onset (Solidus), °C 520
1030
Specific Heat Capacity, J/kg-K 880
380
Thermal Conductivity, W/m-K 150
360
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
90
Electrical Conductivity: Equal Weight (Specific), % IACS 120
90

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.9
9.0
Embodied Carbon, kg CO2/kg material 8.4
2.6
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1140
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
10 to 99
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
10 to 970
Stiffness to Weight: Axial, points 13
7.2
Stiffness to Weight: Bending, points 47
18
Strength to Weight: Axial, points 21 to 36
7.4 to 17
Strength to Weight: Bending, points 28 to 40
9.6 to 17
Thermal Diffusivity, mm2/s 58
100
Thermal Shock Resistance, points 9.4 to 16
8.7 to 20

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Cadmium (Cd), % 0
0.7 to 1.2
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
98.6 to 99.3
Iron (Fe), % 0 to 0.35
0 to 0.2
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0
Silicon (Si), % 0 to 0.3
0
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0