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7204 Aluminum vs. Zamak 3

7204 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
86
Elongation at Break, % 11 to 13
11
Fatigue Strength, MPa 110 to 130
48
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 130 to 220
210
Tensile Strength: Ultimate (UTS), MPa 220 to 380
280
Tensile Strength: Yield (Proof), MPa 120 to 310
210

Thermal Properties

Latent Heat of Fusion, J/g 380
120
Maximum Temperature: Mechanical, °C 210
95
Melting Completion (Liquidus), °C 640
390
Melting Onset (Solidus), °C 520
380
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 150
110
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
27
Electrical Conductivity: Equal Weight (Specific), % IACS 120
38

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.9
6.4
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1140
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25 to 40
28
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 710
260
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 47
23
Strength to Weight: Axial, points 21 to 36
12
Strength to Weight: Bending, points 28 to 40
15
Thermal Diffusivity, mm2/s 58
43
Thermal Shock Resistance, points 9.4 to 16
8.6

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 0.35
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.0 to 2.0
0.020 to 0.060
Manganese (Mn), % 0.2 to 0.7
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.3
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
95.3 to 96.5
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0