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7204-O Aluminum vs. Annealed AISI 205

7204-O aluminum belongs to the aluminum alloys classification, while annealed AISI 205 belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204-O aluminum and the bottom bar is annealed AISI 205.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 13
45
Fatigue Strength, MPa 130
410
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 130
560
Tensile Strength: Ultimate (UTS), MPa 220
800
Tensile Strength: Yield (Proof), MPa 120
450

Thermal Properties

Latent Heat of Fusion, J/g 380
280
Maximum Temperature: Mechanical, °C 210
880
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 520
1340
Specific Heat Capacity, J/kg-K 880
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.9
7.6
Embodied Carbon, kg CO2/kg material 8.4
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1140
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
300
Resilience: Unit (Modulus of Resilience), kJ/m3 110
510
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
26
Strength to Weight: Axial, points 21
29
Strength to Weight: Bending, points 28
25
Thermal Shock Resistance, points 9.4
16

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0 to 0.3
16.5 to 18.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
62.6 to 68.1
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0