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7204-O Aluminum vs. Annealed AISI 410

7204-O aluminum belongs to the aluminum alloys classification, while annealed AISI 410 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204-O aluminum and the bottom bar is annealed AISI 410.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 13
22
Fatigue Strength, MPa 130
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 130
330
Tensile Strength: Ultimate (UTS), MPa 220
520
Tensile Strength: Yield (Proof), MPa 120
290

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 210
710
Melting Completion (Liquidus), °C 640
1530
Melting Onset (Solidus), °C 520
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 150
30
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.4
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1140
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
97
Resilience: Unit (Modulus of Resilience), kJ/m3 110
210
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 21
19
Strength to Weight: Bending, points 28
19
Thermal Diffusivity, mm2/s 58
8.1
Thermal Shock Resistance, points 9.4
18

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
0
Carbon (C), % 0
0.080 to 0.15
Chromium (Cr), % 0 to 0.3
11.5 to 13.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.35
83.5 to 88.4
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.0
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0