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7204-O Aluminum vs. Annealed Monel K-500

7204-O aluminum belongs to the aluminum alloys classification, while annealed Monel K-500 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7204-O aluminum and the bottom bar is annealed Monel K-500.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
160
Elongation at Break, % 13
34
Fatigue Strength, MPa 130
260
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
61
Shear Strength, MPa 130
430
Tensile Strength: Ultimate (UTS), MPa 220
640
Tensile Strength: Yield (Proof), MPa 120
310

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Maximum Temperature: Mechanical, °C 210
900
Melting Completion (Liquidus), °C 640
1350
Melting Onset (Solidus), °C 520
1320
Specific Heat Capacity, J/kg-K 880
440
Thermal Conductivity, W/m-K 150
18
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.9
8.7
Embodied Carbon, kg CO2/kg material 8.4
8.1
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1140
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
180
Resilience: Unit (Modulus of Resilience), kJ/m3 110
300
Stiffness to Weight: Axial, points 13
10
Stiffness to Weight: Bending, points 47
21
Strength to Weight: Axial, points 21
21
Strength to Weight: Bending, points 28
19
Thermal Diffusivity, mm2/s 58
4.8
Thermal Shock Resistance, points 9.4
21

Alloy Composition

Aluminum (Al), % 90.5 to 94.8
2.3 to 3.2
Carbon (C), % 0
0 to 0.18
Chromium (Cr), % 0 to 0.3
0
Copper (Cu), % 0 to 0.2
27 to 33
Iron (Fe), % 0 to 0.35
0 to 2.0
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.5
Nickel (Ni), % 0
63 to 70.4
Silicon (Si), % 0 to 0.3
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0.35 to 0.85
Vanadium (V), % 0 to 0.1
0
Zinc (Zn), % 4.0 to 5.0
0
Zirconium (Zr), % 0 to 0.25
0
Residuals, % 0 to 0.15
0