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7475 Aluminum vs. S21904 Stainless Steel

7475 aluminum belongs to the aluminum alloys classification, while S21904 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7475 aluminum and the bottom bar is S21904 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 10 to 12
17 to 51
Fatigue Strength, MPa 190 to 210
380 to 550
Poisson's Ratio 0.32
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 320 to 350
510 to 620
Tensile Strength: Ultimate (UTS), MPa 530 to 590
700 to 1000
Tensile Strength: Yield (Proof), MPa 440 to 520
390 to 910

Thermal Properties

Latent Heat of Fusion, J/g 380
290
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 480
1350
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 160
14
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 42
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 98 to 120
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
15
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.2
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1130
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 53 to 68
160 to 310
Resilience: Unit (Modulus of Resilience), kJ/m3 1390 to 1920
380 to 2070
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 49 to 55
25 to 36
Strength to Weight: Bending, points 48 to 52
23 to 29
Thermal Diffusivity, mm2/s 53 to 63
3.8
Thermal Shock Resistance, points 23 to 26
15 to 21

Alloy Composition

Aluminum (Al), % 88.6 to 91.6
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0.18 to 0.25
19 to 21.5
Copper (Cu), % 1.2 to 1.9
0
Iron (Fe), % 0 to 0.12
59.5 to 67.4
Magnesium (Mg), % 1.9 to 2.6
0
Manganese (Mn), % 0 to 0.060
8.0 to 10
Nickel (Ni), % 0
5.5 to 7.5
Nitrogen (N), % 0
0.15 to 0.4
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.1
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.060
0
Zinc (Zn), % 5.1 to 6.2
0
Residuals, % 0 to 0.15
0