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7475 Aluminum vs. S44535 Stainless Steel

7475 aluminum belongs to the aluminum alloys classification, while S44535 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 7475 aluminum and the bottom bar is S44535 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 10 to 12
28
Fatigue Strength, MPa 190 to 210
210
Poisson's Ratio 0.32
0.27
Shear Modulus, GPa 26
78
Shear Strength, MPa 320 to 350
290
Tensile Strength: Ultimate (UTS), MPa 530 to 590
450
Tensile Strength: Yield (Proof), MPa 440 to 520
290

Thermal Properties

Latent Heat of Fusion, J/g 380
290
Maximum Temperature: Mechanical, °C 180
1000
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 480
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 140 to 160
21
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 42
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 98 to 120
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.2
2.4
Embodied Energy, MJ/kg 150
34
Embodied Water, L/kg 1130
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 53 to 68
110
Resilience: Unit (Modulus of Resilience), kJ/m3 1390 to 1920
200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 49 to 55
16
Strength to Weight: Bending, points 48 to 52
17
Thermal Diffusivity, mm2/s 53 to 63
5.6
Thermal Shock Resistance, points 23 to 26
15

Alloy Composition

Aluminum (Al), % 88.6 to 91.6
0 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.18 to 0.25
20 to 24
Copper (Cu), % 1.2 to 1.9
0 to 0.5
Iron (Fe), % 0 to 0.12
73.2 to 79.6
Lanthanum (La), % 0
0.040 to 0.2
Magnesium (Mg), % 1.9 to 2.6
0
Manganese (Mn), % 0 to 0.060
0.3 to 0.8
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.1
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.060
0.030 to 0.2
Zinc (Zn), % 5.1 to 6.2
0
Residuals, % 0 to 0.15
0