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8011A Aluminum vs. S35115 Stainless Steel

8011A aluminum belongs to the aluminum alloys classification, while S35115 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8011A aluminum and the bottom bar is S35115 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 25 to 50
210
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 1.7 to 28
46
Fatigue Strength, MPa 33 to 76
280
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 100 to 180
670
Tensile Strength: Yield (Proof), MPa 34 to 170
310

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 630
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 210
15
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
26
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.2
4.8
Embodied Energy, MJ/kg 150
67
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.0 to 22
250
Resilience: Unit (Modulus of Resilience), kJ/m3 8.2 to 200
240
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 18
24
Strength to Weight: Bending, points 18 to 26
22
Thermal Diffusivity, mm2/s 86
3.9
Thermal Shock Resistance, points 4.6 to 8.1
15

Alloy Composition

Aluminum (Al), % 97.5 to 99.1
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
23 to 25
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.5 to 1.0
47.6 to 55.8
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.5
Nickel (Ni), % 0
19 to 22
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.4 to 0.8
0.5 to 1.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0