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8021 Aluminum vs. 5454 Aluminum

Both 8021 aluminum and 5454 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 8021 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 2.3
2.3 to 18
Fatigue Strength, MPa 61
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Tensile Strength: Ultimate (UTS), MPa 160
230 to 350
Tensile Strength: Yield (Proof), MPa 130
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 640
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 220
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
34
Electrical Conductivity: Equal Weight (Specific), % IACS 180
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.4
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 130
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 16
23 to 36
Strength to Weight: Bending, points 23
30 to 41
Thermal Diffusivity, mm2/s 88
55
Thermal Shock Resistance, points 7.0
10 to 16

Alloy Composition

Aluminum (Al), % 98 to 98.8
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.050
0 to 0.1
Iron (Fe), % 1.2 to 1.7
0 to 0.4
Magnesium (Mg), % 0
2.4 to 3.0
Manganese (Mn), % 0
0.5 to 1.0
Silicon (Si), % 0 to 0.15
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15