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8090 Aluminum vs. 2025 Aluminum

Both 8090 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
72
Elongation at Break, % 3.5 to 13
15
Fatigue Strength, MPa 91 to 140
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
27
Tensile Strength: Ultimate (UTS), MPa 340 to 490
400
Tensile Strength: Yield (Proof), MPa 210 to 420
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 600
520
Specific Heat Capacity, J/kg-K 960
870
Thermal Conductivity, W/m-K 95 to 160
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
40
Electrical Conductivity: Equal Weight (Specific), % IACS 66
120

Otherwise Unclassified Properties

Base Metal Price, % relative 18
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.6
7.9
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 1160
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
55
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 34 to 49
37
Strength to Weight: Bending, points 39 to 50
40
Thermal Diffusivity, mm2/s 36 to 60
58
Thermal Shock Resistance, points 15 to 22
18

Alloy Composition

Aluminum (Al), % 93 to 98.4
90.9 to 95.2
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 1.0 to 1.6
3.9 to 5.0
Iron (Fe), % 0 to 0.3
0 to 1.0
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0 to 0.050
Manganese (Mn), % 0 to 0.1
0.4 to 1.2
Silicon (Si), % 0 to 0.2
0.5 to 1.2
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0
0 to 0.15