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8090 Aluminum vs. 6065 Aluminum

Both 8090 aluminum and 6065 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
68
Elongation at Break, % 3.5 to 13
4.5 to 11
Fatigue Strength, MPa 91 to 140
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Tensile Strength: Ultimate (UTS), MPa 340 to 490
310 to 400
Tensile Strength: Yield (Proof), MPa 210 to 420
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 600
590
Specific Heat Capacity, J/kg-K 960
890
Thermal Conductivity, W/m-K 95 to 160
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
43
Electrical Conductivity: Equal Weight (Specific), % IACS 66
140

Otherwise Unclassified Properties

Base Metal Price, % relative 18
11
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.6
8.4
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 1160
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 34 to 49
31 to 40
Strength to Weight: Bending, points 39 to 50
36 to 43
Thermal Diffusivity, mm2/s 36 to 60
67
Thermal Shock Resistance, points 15 to 22
14 to 18

Alloy Composition

Aluminum (Al), % 93 to 98.4
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0 to 0.1
0 to 0.15
Copper (Cu), % 1.0 to 1.6
0.15 to 0.4
Iron (Fe), % 0 to 0.3
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0 to 0.15
Silicon (Si), % 0 to 0.2
0.4 to 0.8
Titanium (Ti), % 0 to 0.1
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Zirconium (Zr), % 0.040 to 0.16
0 to 0.15
Residuals, % 0
0 to 0.15