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8090 Aluminum vs. 7204 Aluminum

Both 8090 aluminum and 7204 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
70
Elongation at Break, % 3.5 to 13
11 to 13
Fatigue Strength, MPa 91 to 140
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Tensile Strength: Ultimate (UTS), MPa 340 to 490
220 to 380
Tensile Strength: Yield (Proof), MPa 210 to 420
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 600
520
Specific Heat Capacity, J/kg-K 960
880
Thermal Conductivity, W/m-K 95 to 160
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
39
Electrical Conductivity: Equal Weight (Specific), % IACS 66
120

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.6
8.4
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 1160
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
47
Strength to Weight: Axial, points 34 to 49
21 to 36
Strength to Weight: Bending, points 39 to 50
28 to 40
Thermal Diffusivity, mm2/s 36 to 60
58
Thermal Shock Resistance, points 15 to 22
9.4 to 16

Alloy Composition

Aluminum (Al), % 93 to 98.4
90.5 to 94.8
Chromium (Cr), % 0 to 0.1
0 to 0.3
Copper (Cu), % 1.0 to 1.6
0 to 0.2
Iron (Fe), % 0 to 0.3
0 to 0.35
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
1.0 to 2.0
Manganese (Mn), % 0 to 0.1
0.2 to 0.7
Silicon (Si), % 0 to 0.2
0 to 0.3
Titanium (Ti), % 0 to 0.1
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
4.0 to 5.0
Zirconium (Zr), % 0.040 to 0.16
0 to 0.25
Residuals, % 0
0 to 0.15