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8090 Aluminum vs. AISI 301 Stainless Steel

8090 aluminum belongs to the aluminum alloys classification, while AISI 301 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is AISI 301 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 3.5 to 13
7.4 to 46
Fatigue Strength, MPa 91 to 140
210 to 600
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Tensile Strength: Ultimate (UTS), MPa 340 to 490
590 to 1460
Tensile Strength: Yield (Proof), MPa 210 to 420
230 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
840
Melting Completion (Liquidus), °C 660
1420
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 960
480
Thermal Conductivity, W/m-K 95 to 160
16
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 66
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 18
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
2.7
Embodied Energy, MJ/kg 170
39
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
99 to 300
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
130 to 2970
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 34 to 49
21 to 52
Strength to Weight: Bending, points 39 to 50
20 to 37
Thermal Diffusivity, mm2/s 36 to 60
4.2
Thermal Shock Resistance, points 15 to 22
12 to 31

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
16 to 18
Copper (Cu), % 1.0 to 1.6
0
Iron (Fe), % 0 to 0.3
70.7 to 78
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
6.0 to 8.0
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0