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8090 Aluminum vs. AWS E219

8090 aluminum belongs to the aluminum alloys classification, while AWS E219 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is AWS E219.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 3.5 to 13
17
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
78
Tensile Strength: Ultimate (UTS), MPa 340 to 490
690

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Melting Completion (Liquidus), °C 660
1400
Melting Onset (Solidus), °C 600
1360
Specific Heat Capacity, J/kg-K 960
480
Thermal Conductivity, W/m-K 95 to 160
14
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 18
15
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.6
3.1
Embodied Energy, MJ/kg 170
44
Embodied Water, L/kg 1160
160

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 34 to 49
25
Strength to Weight: Bending, points 39 to 50
23
Thermal Diffusivity, mm2/s 36 to 60
3.8
Thermal Shock Resistance, points 15 to 22
17

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.1
19 to 21.5
Copper (Cu), % 1.0 to 1.6
0 to 0.75
Iron (Fe), % 0 to 0.3
58.6 to 67.4
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
8.0 to 10
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 0
5.5 to 7.0
Nitrogen (N), % 0
0.1 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0