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8090 Aluminum vs. AWS ER80S-Ni3

8090 aluminum belongs to the aluminum alloys classification, while AWS ER80S-Ni3 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is AWS ER80S-Ni3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 3.5 to 13
27
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Tensile Strength: Ultimate (UTS), MPa 340 to 490
630
Tensile Strength: Yield (Proof), MPa 210 to 420
530

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 660
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 960
470
Thermal Conductivity, W/m-K 95 to 160
51
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 66
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 18
4.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.7
Embodied Energy, MJ/kg 170
23
Embodied Water, L/kg 1160
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
160
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
740
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 34 to 49
22
Strength to Weight: Bending, points 39 to 50
21
Thermal Diffusivity, mm2/s 36 to 60
14
Thermal Shock Resistance, points 15 to 22
19

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 1.0 to 1.6
0 to 0.35
Iron (Fe), % 0 to 0.3
93.2 to 96.6
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0 to 1.3
Nickel (Ni), % 0
3.0 to 3.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.2
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0
0 to 0.5