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8090 Aluminum vs. AZ91E Magnesium

8090 aluminum belongs to the aluminum alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
46
Elongation at Break, % 3.5 to 13
2.5 to 6.2
Fatigue Strength, MPa 91 to 140
81 to 85
Fracture Toughness, MPa-m1/2 23 to 130
13
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
18
Tensile Strength: Ultimate (UTS), MPa 340 to 490
160 to 260
Tensile Strength: Yield (Proof), MPa 210 to 420
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 660
600
Melting Onset (Solidus), °C 600
500
Specific Heat Capacity, J/kg-K 960
990
Thermal Conductivity, W/m-K 95 to 160
84
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 66
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 18
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.6
22
Embodied Energy, MJ/kg 170
160
Embodied Water, L/kg 1160
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
100 to 190
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 34 to 49
25 to 42
Strength to Weight: Bending, points 39 to 50
37 to 53
Thermal Diffusivity, mm2/s 36 to 60
49
Thermal Shock Resistance, points 15 to 22
9.0 to 15

Alloy Composition

Aluminum (Al), % 93 to 98.4
8.1 to 9.3
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 1.0 to 1.6
0 to 0.015
Iron (Fe), % 0 to 0.3
0 to 0.0050
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
88.8 to 91.3
Manganese (Mn), % 0 to 0.1
0.17 to 0.35
Nickel (Ni), % 0
0 to 0.0010
Silicon (Si), % 0 to 0.2
0 to 0.2
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0.4 to 1.0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0
0 to 0.3