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8090 Aluminum vs. Grade 200 Maraging Steel

8090 aluminum belongs to the aluminum alloys classification, while grade 200 maraging steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is grade 200 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 3.5 to 13
9.1 to 18
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 25
74
Tensile Strength: Ultimate (UTS), MPa 340 to 490
970 to 1500
Tensile Strength: Yield (Proof), MPa 210 to 420
690 to 1490

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 960
460
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 18
31
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.6
4.5
Embodied Energy, MJ/kg 170
59
Embodied Water, L/kg 1160
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
140 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
1240 to 5740
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 34 to 49
33 to 51
Strength to Weight: Bending, points 39 to 50
27 to 35
Thermal Shock Resistance, points 15 to 22
29 to 45

Alloy Composition

Aluminum (Al), % 93 to 98.4
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
0
Cobalt (Co), % 0
8.0 to 9.0
Copper (Cu), % 1.0 to 1.6
0
Iron (Fe), % 0 to 0.3
67.8 to 71.8
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0 to 0.1
Molybdenum (Mo), % 0
3.0 to 3.5
Nickel (Ni), % 0
17 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0 to 0.2
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.1
0.15 to 0.25
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0 to 0.020
Residuals, % 0 to 0.15
0