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8090 Aluminum vs. Grey Cast Iron

8090 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
180
Elongation at Break, % 3.5 to 13
9.6
Fatigue Strength, MPa 91 to 140
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
69
Tensile Strength: Ultimate (UTS), MPa 340 to 490
160 to 450
Tensile Strength: Yield (Proof), MPa 210 to 420
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 660
1380
Melting Onset (Solidus), °C 600
1180
Specific Heat Capacity, J/kg-K 960
490
Thermal Conductivity, W/m-K 95 to 160
46
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 66
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 18
1.9
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.6
1.5
Embodied Energy, MJ/kg 170
21
Embodied Water, L/kg 1160
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 34 to 49
5.8 to 17
Strength to Weight: Bending, points 39 to 50
8.7 to 17
Thermal Diffusivity, mm2/s 36 to 60
13
Thermal Shock Resistance, points 15 to 22
6.0 to 17

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
3.1 to 3.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 1.0 to 1.6
0
Iron (Fe), % 0 to 0.3
92.1 to 93.9
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0 to 0.2
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0