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8090 Aluminum vs. SAE-AISI A9 Steel

8090 aluminum belongs to the aluminum alloys classification, while SAE-AISI A9 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is SAE-AISI A9 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
74
Tensile Strength: Ultimate (UTS), MPa 340 to 490
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 960
470
Thermal Conductivity, W/m-K 95 to 160
35
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
7.9
Electrical Conductivity: Equal Weight (Specific), % IACS 66
9.2

Otherwise Unclassified Properties

Base Metal Price, % relative 18
7.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.6
4.7
Embodied Energy, MJ/kg 170
70
Embodied Water, L/kg 1160
82

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 34 to 49
28 to 73
Strength to Weight: Bending, points 39 to 50
24 to 46
Thermal Diffusivity, mm2/s 36 to 60
9.6
Thermal Shock Resistance, points 15 to 22
25 to 66

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0.45 to 0.55
Chromium (Cr), % 0 to 0.1
4.8 to 5.5
Copper (Cu), % 1.0 to 1.6
0 to 0.25
Iron (Fe), % 0 to 0.3
87 to 90.5
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
1.3 to 1.8
Nickel (Ni), % 0
1.3 to 1.8
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
1.0 to 1.2
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0.8 to 1.4
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0