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8090 Aluminum vs. S31266 Stainless Steel

8090 aluminum belongs to the aluminum alloys classification, while S31266 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is S31266 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
210
Elongation at Break, % 3.5 to 13
40
Fatigue Strength, MPa 91 to 140
400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
81
Tensile Strength: Ultimate (UTS), MPa 340 to 490
860
Tensile Strength: Yield (Proof), MPa 210 to 420
470

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 660
1470
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 960
460
Thermal Conductivity, W/m-K 95 to 160
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 20
1.8
Electrical Conductivity: Equal Weight (Specific), % IACS 66
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 18
37
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.6
6.5
Embodied Energy, MJ/kg 170
89
Embodied Water, L/kg 1160
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
290
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 34 to 49
29
Strength to Weight: Bending, points 39 to 50
24
Thermal Diffusivity, mm2/s 36 to 60
3.1
Thermal Shock Resistance, points 15 to 22
18

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.1
23 to 25
Copper (Cu), % 1.0 to 1.6
1.0 to 2.5
Iron (Fe), % 0 to 0.3
34.1 to 46
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
2.0 to 4.0
Molybdenum (Mo), % 0
5.2 to 6.2
Nickel (Ni), % 0
21 to 24
Nitrogen (N), % 0
0.35 to 0.6
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Tungsten (W), % 0
1.5 to 2.5
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0