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8090 Aluminum vs. S31277 Stainless Steel

8090 aluminum belongs to the aluminum alloys classification, while S31277 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is S31277 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
210
Elongation at Break, % 3.5 to 13
45
Fatigue Strength, MPa 91 to 140
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
80
Tensile Strength: Ultimate (UTS), MPa 340 to 490
860
Tensile Strength: Yield (Proof), MPa 210 to 420
410

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 960
460
Thermal Expansion, µm/m-K 24
16

Otherwise Unclassified Properties

Base Metal Price, % relative 18
36
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.6
6.7
Embodied Energy, MJ/kg 170
90
Embodied Water, L/kg 1160
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
320
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
410
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 34 to 49
29
Strength to Weight: Bending, points 39 to 50
25
Thermal Shock Resistance, points 15 to 22
19

Alloy Composition

Aluminum (Al), % 93 to 98.4
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.1
20.5 to 23
Copper (Cu), % 1.0 to 1.6
0.5 to 1.5
Iron (Fe), % 0 to 0.3
35.5 to 46.2
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0 to 3.0
Molybdenum (Mo), % 0
6.5 to 8.0
Nickel (Ni), % 0
26 to 28
Nitrogen (N), % 0
0.3 to 0.4
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0