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8090 Aluminum vs. S33228 Stainless Steel

8090 aluminum belongs to the aluminum alloys classification, while S33228 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8090 aluminum and the bottom bar is S33228 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 3.5 to 13
34
Fatigue Strength, MPa 91 to 140
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 340 to 490
570
Tensile Strength: Yield (Proof), MPa 210 to 420
210

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 600
1360
Specific Heat Capacity, J/kg-K 960
470
Thermal Expansion, µm/m-K 24
16

Otherwise Unclassified Properties

Base Metal Price, % relative 18
37
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.6
6.2
Embodied Energy, MJ/kg 170
89
Embodied Water, L/kg 1160
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 41
150
Resilience: Unit (Modulus of Resilience), kJ/m3 340 to 1330
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 34 to 49
20
Strength to Weight: Bending, points 39 to 50
19
Thermal Shock Resistance, points 15 to 22
13

Alloy Composition

Aluminum (Al), % 93 to 98.4
0 to 0.025
Carbon (C), % 0
0.040 to 0.080
Cerium (Ce), % 0
0.050 to 0.1
Chromium (Cr), % 0 to 0.1
26 to 28
Copper (Cu), % 1.0 to 1.6
0
Iron (Fe), % 0 to 0.3
36.5 to 42.3
Lithium (Li), % 2.2 to 2.7
0
Magnesium (Mg), % 0.6 to 1.3
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
31 to 33
Niobium (Nb), % 0
0.6 to 1.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0 to 0.2
0 to 0.3
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.16
0
Residuals, % 0 to 0.15
0