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8176 Aluminum vs. SAE-AISI 1040 Steel

8176 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1040 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 8176 aluminum and the bottom bar is SAE-AISI 1040 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
190
Elongation at Break, % 15
13 to 20
Fatigue Strength, MPa 59
220 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 70
350 to 390
Tensile Strength: Ultimate (UTS), MPa 160
570 to 640
Tensile Strength: Yield (Proof), MPa 95
320 to 530

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 650
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 230
51
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 61
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 200
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.2
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1190
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 21
79 to 96
Resilience: Unit (Modulus of Resilience), kJ/m3 66
270 to 760
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 16
20 to 23
Strength to Weight: Bending, points 24
19 to 21
Thermal Diffusivity, mm2/s 93
14
Thermal Shock Resistance, points 7.0
18 to 20

Alloy Composition

Aluminum (Al), % 98.6 to 99.6
0
Carbon (C), % 0
0.37 to 0.44
Gallium (Ga), % 0 to 0.030
0
Iron (Fe), % 0.4 to 1.0
98.6 to 99.03
Manganese (Mn), % 0
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.030 to 0.15
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0