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ACI-ASTM CA40 Steel vs. 5052 Aluminum

ACI-ASTM CA40 steel belongs to the iron alloys classification, while 5052 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is ACI-ASTM CA40 steel and the bottom bar is 5052 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 310
46 to 83
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 10
1.1 to 22
Fatigue Strength, MPa 460
66 to 140
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Tensile Strength: Ultimate (UTS), MPa 910
190 to 320
Tensile Strength: Yield (Proof), MPa 860
75 to 280

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 750
190
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1500
610
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 25
140
Thermal Expansion, µm/m-K 10
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.0
35
Electrical Conductivity: Equal Weight (Specific), % IACS 3.5
120

Otherwise Unclassified Properties

Base Metal Price, % relative 7.5
9.5
Density, g/cm3 7.7
2.7
Embodied Carbon, kg CO2/kg material 2.0
8.6
Embodied Energy, MJ/kg 28
150
Embodied Water, L/kg 100
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 89
1.7 to 69
Resilience: Unit (Modulus of Resilience), kJ/m3 1910
41 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 33
19 to 33
Strength to Weight: Bending, points 27
27 to 38
Thermal Diffusivity, mm2/s 6.7
57
Thermal Shock Resistance, points 33
8.3 to 14

Alloy Composition

Aluminum (Al), % 0
95.8 to 97.7
Carbon (C), % 0.2 to 0.4
0
Chromium (Cr), % 11.5 to 14
0.15 to 0.35
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 81.5 to 88.3
0 to 0.4
Magnesium (Mg), % 0
2.2 to 2.8
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 0 to 1.0
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0 to 1.5
0 to 0.25
Sulfur (S), % 0 to 0.040
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15